Absolute value encoder AL-E5C10 series


Summary:

This product is used for angle, length measurement, and positioning control in industrial systems.

Classification:

Absolute value encoder

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    • Commodity name: Absolute value encoder AL-E5C10 series

    This product is used for angle, length measurement, and positioning control in industrial systems.

    1. Overview

    1.1 Manual Instructions

    This manual mainly describes product information. For operational safety, please carefully read the manual before operating the device!

    In addition, local accident prevention regulations and general safety rules must be followed.

    1.2 Warranty Statement

    Warranty period is 18 months, calculated from the delivery date.

    2. Transportation and Storage

    2.1 Transportation and Unpacking Safety Instructions

    Professional transportation packaging (packaging boxes, etc.) is used. Do not throw, impact, or fold.

    2.2 Transportation Inspection

    Upon receipt, please immediately check whether the delivery contents are complete and whether there is any transportation damage. If damage is found:

    • Do not accept the goods or only accept them under the condition of reserving the right of recourse;
    • Record the extent of the damage in the transport documents or delivery note;
    • Immediately file a complaint.

    2.3 Storage

    Storage should meet the following conditions:

    • Keep dry and dust-free;
    • Do not expose to corrosive media;
    • Avoid mechanical impact.

      3. Product Features

    3.1 Applications

      This product is used for angle, length measurement, and positioning control in industrial systems.

    4. Product Information

    4.1 Product Selection

     

    4.2 Dimensional Drawing

    Figure 1 Installation Size Diagram (unit: mm)                      

    4.3 Technical Data

     

    Supply Voltage

    DC5±0.25V

    Current Consumption

    <140mA

    Communication Frequency

    ≤16KHz

    Baud Rate

    1.25Mbps

    Resolution

    Maximum support 8388608 (23Bit)

    Communication Circuit

    Differential drive (RS485)

    Absolute Positioning Accuracy

    -(Depends on the motor shaft rotation accuracy)

    Repeatability

    < ±5 arc seconds

    Insulation Resistance

    50MΩ

    Interface

    RS485

    Auxiliary Function

    Fault Warning: *Electromagnetic Environment Warning* Overspeed Warning*Temperature Warning

    Speed  

    6000r/min(Max)

    Axial Load

    20N

    Radial Load

    30N

    Vibration Resistance

    100m/S², 200Hz, 2h in each XYZ direction

    Impact Resistance

    100m/S², 10ms

    Starting Torque

    0.002N.M(Max 25℃)

    Permissible Shaft Deviation

    Axial: -         Axial Runout: <0.1mm

    Radial: ±0.1mm    Radial Runout: <0.1mm

    Ambient Temperature

    Operating: -25℃~85℃;Storage: -30℃~100℃

    Ambient Humidity

    95%RH

    Protection Level

    IP50

    Weight

    Approx 204g

      4. Installation and Removal Instructions

    4.1 Installation Instructions

    Figure 1 Installation Diagram

     

    ①: Use the accessory 4MM hexagon wrench to unscrew the encoder top cover screws counterclockwise and remove the back cover.

    ②: Push the encoder into the host installation hole. After the tapered shaft and the tapered hole are tightly fitted, insert the accessory M5*50 bolt into the encoder tapered shaft, and use the accessory 4MM hexagon wrench to tighten it clockwise (tightening torque 5-5.5Nm) to fix it coaxially with the traction machine.

    ③: Use the accessory 2MM hexagon wrench to tighten the clamping ring tightening screw clockwise (tightening torque 0.6-0.8Nm) so that the clamping ring is tightly fitted and fixed to the traction machine body.

    Note: After installing the encoder, connect the matching cables to the encoder terminals, confirm the direction and press slowly. After installing the cables, tighten the encoder rear cover with screws and press down on the cable shielding.

    4.2 Disassembly Instructions

     

    Figure 2 Disassembly Diagram

     

    ①: Use the accessory 4MM hexagon wrench to unscrew the encoder top cover screws counterclockwise and remove the rear cover. Pull out the encoder cable.

    ②: Use the accessory 2MM hexagon wrench to rotate the clamping ring fastening screw counterclockwise, separating the clamping ring from the hoist body.

    ③: Use the accessory 4MM hexagon wrench to rotate the M5 bolt in the tapered shaft counterclockwise by 1-2 turns.

    ④: Use the accessory 4MM hexagon wrench to turn the M10*20 stud bolt clockwise into the center hole of the encoder. After encountering resistance, forcefully tighten it to loosen the encoder. Remove the M10 stud bolt, then unscrew the M5 bolt and remove the encoder.

    5. Connection Method

    5.1 Wiring Definition

    Positive Power

    Negative Power

    485(B)

    485(A)

    PE

    Signal

    C-

    A-

    0V

    R-

     

    6. Communication Method

    6.1 E²PROM Communication Specification

    Unit

    Address

    Description

    Remarks

    Address Range of Read/Write User Parameters

    0~0xDE

    User Parameter Field

    This address field can be used to store user parameters.

    0xDF

    Configure ENID

    Numerical Value Can Be Set

    Read-Only Address Range

    0xF0~0xF1

    Product Code

    This address field is used to store manufacturer parameters; it is read-only, and writing is invalid.

    0xF2~0xF3

    Product Operating Status

    0xF4~0xFF

    Reserved

    Maximum Erasable Times

    100000 times

     

    Number of Executable Operations

     

    6.2 Frame Format

    Each data frame is divided into several bytes, and the transmission and reception of each byte is implemented by one start bit, eight data bits, and one stop bit, with the low bit first and the high bit last. The terms used in data frame transmission are shown in the following table:

    Unit

    Description

    Remarks

    CF

    Control Field

    Used to identify different command types.

    SF

    Status Field

    Obtain the encoder status through this part.

    DF

    Data Field

    Encoder position data

    ADF

    Address Field

    Accessible encoder address

    EDF

    E2PROM Field

    Content of the specified address

    CRC

    CRC Check

    Polynomial: x8+1 (All data XOR, except CRC)

     

    6.3 Position Data Reading

     

       Note: The number of DF data depends on the different CFs.

    6.4 Write E²PROM

                                                                   

    *The request frame and the return frame have the same content.

    6.5 Read E²PROM

                                            

      *The return frame adds the content of the accessed address.

    6.7 Control Field (CF)

      CF There 1 bytes, categories and contents are shown in the table below:

    CF Category

    CF Content

    Remarks

    Read Data

    ID0(0×02)

    Absolute position information reading (CF+SF+ABS+CRC)

    ID2(0×92)

    Encoder ID information reading (CF+ENID+CRC)

    ID3(0×1A)

    Read all data (CF+SF+ABS+ID+ABM+ALMC+CRC)

     

    Write E²PROM

    ID6(0×32)

    8-bit "user data" can be written to the data corresponding to the specified address. After sending the instruction format, 20 μs Within s, the encoder sends back data; do not communicate with the encoder during this process.

     

    Read E²PROM

    IDD(0×EA)

    8-bit "user data" can be read from the specified Address. After the instruction format is sent, 20 μs s, the encoder sends back data; do not communicate with the encoder during this process.

     

     

     

    Reset

    ID7(0×BA)

    This reset instruction requires sending the instruction 10 times continuously at intervals of no less than 62.5 μs s to reset all fault flags.

    ID8(0×C2)

    This reset instruction requires sending the instruction 10 times continuously at intervals of no less than 62.5 μs s at intervals to continuously send the instruction 10 times, resetting any single-turn position to zero. Even after power is turned on again, this position will remain at the reset position data.

     

    6.8 Status Field(SF)

    SF consists of 1 byte, with each bit defined as shown in the table below:

    Bit Number

    Description

    Remarks

    Bit0

    Rsvd

    All "0"

    Bit1

    Rsvd

    Bit2

    Rsvd

    Bit3

    Rsvd

    Bit4

    Counting Error

    Encoder position calculation error; this bit will be set to 1.

    Bit5

    Rsvd

    0

    Bit6

    Rsvd

    0

    Bit7

    Rsvd

    0

      

    6.9 Data Field (DF0~DF7)

      Depending on the CF type, DF has a different number of bytes, as shown in the table below:

    CF Type

    DF0

    DF1

    DF2

    DF3

    DF4

    DF5

    DF6

    DF7

    ID0

    (0×02)

    ABS0

    ABS1

    ABS2

     

     

     

     

     

    ID2

    (0×92)

    ENID

     

     

     

     

     

     

     

    ID3

    (0×1A)

    ABS0

    ABS1

    ABS2

    ENID

    00

    00

    00

    ALMC

    ID7

    (0×BA)

    ABS0

    ABS1

    ABS2

     

     

     

     

     

    ID8

    (0×C2)

    ABS0

    ABS1

    ABS2

     

     

     

     

     

    Note: 1. ABS0~ABS2 are the low, middle, and high bits of the encoder's single-turn position respectively. For a 23-bit encoder, the highest bit of ABS2 is 0, and the rest are valid bits;

    2. ENID is the encoder ID, with a value of 0×17 (23-bit);

    3. ALMC is the encoder fault flag, see the fault description for details.

     

    ALMC fault see the table below:

    Bit

    0

    1

    2

    3

    4

    5

    6

    7

    Definition

    Over-sp

    eed

    “0”

    Counting

    Error

    “0”

    “0”

    “0”

    “0”

    “0”

     

    Each fault flag is described in the table below:

    Fault Name

    Function Description

    Solution

    Over-speed

    In 5V power supply mode, the speed is greater than 7200RPM

    Power on again

    Counting Error

    Single-turn information calculation error

    Power on again

     

    6.10 Timing Diagram

    Name

    Symbol

    Minimum

    Typical

    Maximum

    Unit

    Description

    Command cycle period

    Tcyc

    105

     

     

    μs

     

    Data byte time

    Tb

     

    8

     

    μs

     

    Encoder enable delay time

    Ten

    1.6

     

    2

    μs

     

    Encoder response time

    Tres

    50

     

    52

    μs

    ID0: 6 bytes data

    90

     

    92

    μs

    ID3: 11 bytes data

    34

     

    36

    μs

    ID8: 4 bytes data

    Encoder data set-up delay time

    Tset

    1.2

     

    1.7

    μs

     

    Encoder disable delay time

    Tdis

    1.2

     

    1.6

    μs

     

     

     

     

    Contact Information

    Changchun Shenghang Electronics Co., Ltd.

    Company Exchange Tel: 0431-89543335 0431-89543336

    Company Email: sh@ccshdz.com

    Company Website: www.ccshdz.com

    Company Address: B8, B9 Buildings, Phase 1, Beihubo Science and Technology Park, Beihubo Science and Technology Development Zone, Changchun, Jilin Province

  • Power Supply Voltage

    DC5±0.25V

    Current Consumption

    <140mA

    Communication Frequency

    ≤16KHz

    Baud Rate

    1.25Mbps

    Resolution

    Maximum Support 8388608 (23Bit)

    Communication Circuit

    Differential Drive (RS485)

    Absolute Positioning Accuracy

    -(Depends on motor shaft rotation accuracy)

    Repeat Positioning Accuracy

    <±5 arc seconds

    Insulation Resistance

    50MΩ

    Interface

    RS485

    Auxiliary Function

    Fault Warning: *Electromagnetic Environment Warning* Overspeed Warning*Temperature Warning

    Speed  

    6000r/min(Max)

    Axial Load

    20N

    Radial Load

    30N

    Vibration Resistance

    100m/S², 200Hz, XYZ direction for 2h each

    Shock Resistance

    100m/S², 10ms

    Starting Torque

    0.002N.M(Max 25℃)

    Allowable Input Shaft Deviation

    Axial: -         Axial Runout: <0.1mm

    Radial: ±0.1mm   Radial Runout: <0.1mm

    Ambient Temperature

    Operating: -25℃~85℃;Storage: -30℃~100℃

    Ambient Humidity

    95%RH

    Protection Grade

    IP50

    Weight

    Approximately 204g

  • Instruction Manual Template for AL-E5C10-NTVB2-23-AG0BBP Series.docx   

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